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6328M/C4VL2071 Electrically Insulated Ball Bearings

6328M/C4VL2071 Electrically Insulated Ball Bearings

Heavy-Duty & Reinforced 6328M/C4VL2071 - Global Shipping Available

$ 525 /Each
  • Customized Logo: Min. Order 1 Piece
  • Customized Packaging: Min. Order 1 Piece
  • Inventory: In stock
  • Country of Origin: China
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Product Parameters

  • Model 6328M/C4VL2071
  • Equivalent Interchange 6328M/C4VL2071 (SKF); 6328-M-J20C-C4 (FAG); 6328-M-C3-SQ77E (NKE);
  • Product Category Electrically Insulated Ball Bearings
  • Coating Suffix VL2071
  • Insulating Coating Types Inner ring insulation coating
  • Manufacturers TFL
  • Bore Diameter 140.0 mm
  • Outside Diameter 300.0 mm
  • Width 62.0 mm
  • Net Weight 21.3kg
  • Basic Dynamic Load Rating 265.0 kN
  • Basic Static Load Rating 245.0 kN
  • Reference Speed 4800.0 r/min
  • Breakdown Voltage (DC) 1000 ~3000 V
  • Layer Thickness 100~500 µm
  • Electrical Resistance 50~200 MΩ
  • Cage Material Brass cage
  • Radial Internal Clearance C4
  • ROHS Compliant
  • REACH Compliant

6328M/C4VL2071 Equivalent Interchange Brands

TFL 6328M/C4VL2071 is a 100% equivalent and direct replacement for large-size insulated bearings from SKF/FAG/NKE in terms of mechanical dimensions (140x300x62mm), solid brass cage design (M), C4 clearance, and VL2071 inner-ring standards. All bearings undergo strict voltage resistance and insulation resistance testing before dispatch. Customers can achieve direct replacement without changing the original motor shaft or end-shields.

SKF FAG NKE
6328M/C4VL2071 6328-M-J20C-C4 6328-M-C3-SQ77E

Why Choose TFL?

Meeting the extreme industrial demand that overlays a “140mm large bore, solid brass cage, C4 extra-large clearance, and bore ceramic coating” relies on a premium supply chain. Relying on a robust premium power transmission supply chain network and a strict quality control system, TFL provides high-quality products that deeply integrate advanced coating processes with precision mechanical standards. We not only provide high-reliability anti-erosion solutions rivaling top global brands but also offer professional technical support from our engineering team for selection and diagnostics. With rapid-response stock availability and No MOQ, TFL is dedicated to helping global clients eliminate lead-time risks on large specialized parts, achieving significant cost optimization.

inner ring coating insulated deep groove ball bearing 6328M/C4VL2071, machined brass cage and c4 clearance

Features of 6328M/C4VL2071

Common Applications of Electrically Insulated Bearings

TFL 6328M/C4VL2071 is exclusively designed for VFD systems where the stator and housing have specialized connections, while concurrently facing extreme heavy-duty loads, extreme operating temperatures, severe vibrations, and VFD leakage currents. Typical applications encompass AC traction motors in heavy-haul railways requiring absolute stator grounding, main motors of metallurgy hot rolling mills requiring tight water-cooled fits, and massive mining ball mills utilizing split housings. Its solid brass cage provides unmatched mechanical impact rigidity, while the VL2071 inner-bore coating constructs a robust defense protecting the high-temperature shaft system from electrical erosion when housing assembly is restricted.

The picture shows two inner ring coating bearings for motor, and the traction motor on the train.

Heavy-Haul Railway Traction Motors

In AC traction motors for heavy-haul freight locomotives or high-speed trains by CRRC, to meet strict electromagnetic compatibility (EMC) and grounding specifications, the motor end-shield must maintain direct metallic conductive contact with the bearing’s outer ring. This absolutely prohibits the use of outer coatings. Due to the massive heat generated by high-torque startups and intense track shocks, the TFL 6328M/C4VL2071 employs an inner-bore insulation design, cutting off common-mode leakage currents at the shaft journal while utilizing the heavy 63 series cross-section and brass cage to resist impacts. Its C4 extra-large clearance reserves ample anti-seizure buffer for high thermal expansion, acting as the premier high-spec insulated solution for overhauls.

steel mills and insulated bearings for motor

Heavy Hot Rolling Mill Main Drives

In VFD main drive motors (such as heavy-duty systems built by Siemens and ABB) for hot strip mills in steel plants, bearings are continuously exposed to radiant high temperatures, frequent overloads, and immense mechanical shocks from billet gripping. The bearing housing is equipped with a water-cooling jacket, requiring an extreme interference fit with the outer ring, preventing outer-ring coatings. TFL 6328M/C4VL2071’s inner-ring insulation design perfectly matches this heat-dissipation structure, isolating high-frequency shaft currents while ensuring excellent housing thermal conductivity. The solid brass cage resists severe load vibrations, and the C4 extra-large clearance absorbs dangerous differential thermal expansion when the shaft journal is extremely hot (up to 120°C - 150°C).

inner ring ceramic coating bearing for mining ball mills

Mining Ball Mills & Crushers

In the main drive systems of large mining ball mills or heavy crushers by Metso, the housing often adopts a split design to facilitate the lifting of large-shaft rotors. This structure demands absolute outer-ring conformance to the housing bore with micron-level tolerances, leaving no room for outer coated interference. TFL 6328M/C4VL2071 utilizes inner-ring insulation, isolating high-voltage VFD leakage currents directly at the rotor shaft without altering precision housing assembly. Its C4 clearance prevents seizure caused by continuous high-temp operations under heavy loads, and the brass cage combined with the 63 series heavy-duty structure ensures stable, continuous production under severe impacts from extremely hard ore.

*The brands and series mentioned are provided for industry illustration only. Final bearing selection should be confirmed through verification of dimensions, clearance class, insulation type, and operating conditions. For selection assistance or technical consultation, please contact the TFL engineering team for support.

Q&A

Can I use a 5000V AC Hi-Pot tester on-site to inspect the insulation strength of the TFL 6328M/C4VL2071?

Absolutely prohibited. Although our product is rated to withstand transient surges up to 3000V, on-site high-potential (Hi-Pot) testing is a destructive test. Excessively high alternating test voltages (such as 5000V AC or higher) will generate extremely high electrical field concentrations within the ceramic layer, which can easily puncture the solid dielectric and leave a microscopic carbonized path, causing irreversible permanent damage. On-site inspection must only be conducted using a megohmmeter (megger) set to 1000V DC. As long as the insulation resistance stably exceeds 50 MΩ, the bearing is verified to have perfect anti-erosion capabilities, which is the internationally recognized non-destructive insulation validation standard.

Alumina ceramic has a much lower thermal conductivity than bearing steel. Will the inner-bore ceramic coating of the TFL 6328M/C4VL2071 prevent internal heat dissipation and cause abnormal temperature rises?

There is a minor localized thermal resistance effect, but it has been perfectly compensated for by the C4 extra-large clearance. The thermal conductivity of alumina ceramic is roughly 1/2 to 1/3 that of bearing steel. When applied to the bore (VL2071), it indeed acts as a minor thermal barrier. Under continuous full-load operation of high-power VFD motors, this slightly slows the heat conducted from the rotor shaft from dissipating into the bearing housing. However, TFL has specifically engineered this model with a C4 extra-large radial internal clearance, reserving ample thermal expansion space. Even if a minor temperature gradient increases between the rings due to this thermal resistance, the internal rolling elements still operate smoothly with zero risk of thermal stress accumulation.

Operating in large track locomotives or heavy grinding mills, the shafting inevitably experiences minor alignment errors and bending deflection. Will the resulting cyclic shear stresses cause the inner-bore ceramic coating of the TFL 6328M/C4VL2071 to fatigue and peel off?

No. During the operation of this massive 20.5kg bearing, minor shaft deflection generates cyclic bending stresses and shear forces at the bore mating surface. Conventional coatings with insufficient bonding strength are highly prone to fatigue delamination. TFL utilizes an advanced temperature-controlled plasma spraying process to impact the molten high-purity ceramic onto the roughened bearing steel surface, forming an extremely high-strength micro-interlocking bond exceeding 40 MPa. Under long-term alternating bending and shear loads, the coating fully accommodates synchronized micro-elastic deformation with the steel substrate with zero risk of peeling or spalling.
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